Ring Die type design, fresh engineering and design have been combined with the latest manufacturing technology. The pellet mill are built to operate 24 hours a day under severe running conditions to match the output requirements, Capacity: 1 Ton per Hour to 5 Ton Per Hour,

Tonnage Capacity Based on Materials Characteristics.

Biomass briquette crushing and breaking solutions, one notable technology is the PelletIndia Twin (Double) Screw Breaker (Crusher).

TEAR DROP DESIGN Hammer Mill for the most demanding applications like Feed, Biomass and Wood Pellet Plant and Grinding industries, the heavy-duty Tear Drop Hammer mill comes in a variety of sizes and models that match all particle size-grinding needs.

Tonnage Capacity Based on Materials Characteristics.

ROTARY DRUM CHIPPER SHREDDER FOR WOOD & BIOMASS CAPACITY 1 TPH TO 20 TPH The Rotary Drum Chipper Shredder breaks down the timber logs, biomass residues, EFB, off cuts and wood waste coming from Saw mills and biomass waste to the required input size, the Drum fitted with sets of blades that carry out this process, the internal screens of the Chipper Shredder work to cut each chips to the shape and size as set with screens, anything larger than the set size cannot pass through the Rotary Drum Chipper Shredder.

Tonnage Capacity Based on Materials Characteristics.

PELLET COOLER BIOMASS PELLET PLANT: Efficient cooling for safe, quality products: The counter current airflow in direct contact with your fresh pellets effectively reduces the temperature from 70 to 90 °C to 5 to 10 °C above ambient temperature

RIBBON MIXER - BIOMASS PELLET PLANT: Suitable to handle all kind of Biomass Materials with various density and shape. * Recommended for Biomass Pellet Plant * Fabricated with superior quality raw materials and standard bought out items (Gear Box, Motors, Belts & Accessories) from reputed suppliers only * Robust and sturdy design * High durability due to accurate design and robust construction. Mixing capacity up to 20 TPH

Biomass Flash Dryer Biomass Flash Dryer, also known as pneumatic drier or sawdust dryer, is an important equipment in the production and processing of wood powder. The Biomass Flash Dryer is a good choice for processing the finished material of low melting point, wood chips(sawdust), wood powder, wood pellet, flour, feed and so on. The fastest speed and best economic benefits can be obtained with the minimum investment, energy consumption, manpower and area by using the Biomass Flash Dryer.

Features of Biomass Flash Dryer:

1. Large drying intensity of the Biomass Flash Dryer: because of the high air velocity, materials are dispersed well in the gas phase and the whole surface of the material is the effective area of drying, therefore, the dry area is greatly increased. At the same time, due to the effect of dispersing and stirring when drying the material, so that the surface of gasification is constantly updated, thus the heat transfer process of drying is larger.

2. Short drying time of the Biomass Flash Dryer: the contact time of material and air is quite short. The drying time is usually 0.5 to 5 seconds. Overheating or decomposition will not cause for heat-sensitive or low melting point materials and affect its quality.

3. High thermal efficiency of the Biomass Flash Dryer: materials and gas are co-current in the air drying. Both the material temperature and air temperature can reach a reasonable state from the beginning to the end with short drying time, therefore, higher drying temperature can be achieved.

4. The Biomass Flash Dryer is featured with wide application, high productivity, large precipitation, simple structure, less occupied area, low investment and maintenance cost.

5. The hot air source of the Biomass Flash Dryer: fuel stove, gas stove, coal stove, steam heat exchanger.

Operational processes of the Biomass Flash Dryer:

1, After installation, open the air blower and check the direction of the air blower rotates and the feeding port.

2, Check the flange interface to see whether there is leakage.

3, The feed opening of the separator is tied up with the bag which is open at both ends.

4, Feed materials to be dried in the feeding port. Large particles should be removed before drying, which is conducive to improve the drying rate.

5, Add fuel into the furnace and ignite the fuel. Open the air blower and start feeding the material for drying when the outlet temperature is up to 150℃. 6, Remove bulk materials in the discharging port timely for ease of feeding.

The Biomass Flash Dryer is a pre-treatment facility always with a pellet mill or a briquette machine.

Tonnage Capacity Based on Materials Characteristics.

Calorific Values The Gross Calorific Values (GCV) or heating value is an important indicator of the quality of pressed fuel Pellets. It measures the energy content of the pellets. It is defined as the amount of heat evolved when a pressed fuel pellets is completely burnt and the combustion products are cooled. The GCV, with the condensation of water in the latent heat also known as higher heating value.

CALORIFIC VALUE OF PELLETS MADE FROM VARIOUS RAW MATERIAL

Type of Material.........Ash(%) Heat of Combustion Kcal Arhar Stalk.................1.98......... 4000

Babool Stalk...............0.90..........4707

Baggasse....................1.80..........4300

Briquettes of Bark.......3.4............4487

Chips..........................3.0...........4800

Bamboo Dust...............8.0...........4160

Barks Wood.................4.4...........1270

Bark and Binder ..........4.8...........4459

Castor Seeds Shells.....8.0...........3862

Clean Chopped Straw....5.3...........4403

Coffee Waste...............2.0...........4371

Coconut......................3.5............5200

Cotton Stalk/Chips......3.0............4252

Coir Pith.....................9.1............4146

Cow Dung...................14.89.........3240

Forestry Waste............7.0............3000

Groundnut Shells.........2.80..........4661

Jute Waste.................3.0............4428

Maize Stalk................2.10...........3800

Mustard Shell.............3.7.............4300

Mustard Straw............3.4.............4200

Pine Needles..............1.86............4000

Peat..........................2.9.............3180

Plam Husk..................4.9.............3900

Paddy Straw..............15.5.............3469

Press Mud (Maili)......14.25...........3600

Paper.........................1.5.............4801

Papyrus......................5.6.............3965

Rice Husk..................19.2............3200

Rice Straw.................19.2............3500

Straw + Coal Dust

+ Rape Seed................3.8.............4100

Saw Dust +

Cow Dung....................8.2.............3898

Saw Dust....................0.7.............4654

Soya Been Husk...........4.1.............4170

Shells from Oil

Kevels........................2.0.............4985

Straw and Coal Dust....6.1.............4826

Sunflower Stalk...........4.3.............4300

Sugercane .................10.0........... 3996

Tea Waste...................3.8.............4237

Tabacco waste...........31.5............2910

Wood chips..................1.2............4785

Wheat straw................8.0.............4100

All of the Pellet Mill supplied by PelletIndia are fully refurbished to a high standard. Each mill is run in at our factory to ensure we deliver a high-quality Mill for long lasting pelleting production.

Tonnage Capacity Based on Materials Characteristics.

CPM 7900

Make: CPM Type: 7930 - 7932 - 7936 Year: 2012 - 2013 - 2014 - 2016 - 2018 Die Diameter(mm): 762 - 825 - 915 Die Width (mm): 94 - 115 - 156 - 180 - 210 - 240 - 275 - 313 - 356 Die Surface (cm2): 2250 to 10230 Die Speed (RPM): 150 & 210 Die Linear Speed (mtr/sec): 5.9 - 6.4 - 7.1 - 8.3 - 9.0 - 10.0 Electric Motor (kW): 315 - 355 - 400 Capacity: 4 TPH to 15 TPH Suitable for: Wood - Biomass - Feed

CPM 7700

Make: CPM Type: 7722- 7926 - 7930 Year: 2010 - 2011 - 2012 - 2014 - 2016 - 2018 Die Diameter(mm): 572 - 673 - 762 Die Width (mm): 60 - 94 - 156 - 180 - 210 - 240 Die Surface (cm2): 1078 to 5027 Die Speed (RPM): 150 & 210 Die Linear Speed (mtr/sec): 4.5 - 5.9 - 5.3 - 6.3 - 7.4 Electric Motor (kW): 160 - 200 Capacity: 3 TPH to 10 TPH Suitable for: Wood - Biomass - Feed

CPM 3000

Make: CPM Type: 3020 - 3022 Year: 2010 - 2011 - 2013 - 2015 - 2016 - 2017 Die Diameter(mm): 508 - 572 Die Width (mm): 60 - 113- 156 Die Surface (cm2): 1078 to 2490 Die Speed (RPM): 210 & 270 Die Linear Speed (mtr/sec): 5.6 - 6.3 - 7.2 Electric Motor (kW): 90 - 132 - 160 Capacity: 2 TPH to 7 TPH Suitable for: Wood - Biomass - Feed

CPM 2000

Make: CPM Type: 2016 Year: 2009 - 2010 - 2012 - 2014 - 2016 Die Diameter(mm): 407 Die Width (mm): 57 - 83 - 116 Die Surface (cm2): 729 to 1483 Die Speed (RPM): 212 & 272 Die Linear Speed (mtr/sec): 4.5 - 5.7 Electric Motor (kW): 90 Capacity: 1 TPH to 3 TPH Suitable for: Wood - Biomass - Feed

Biomass Pellet and Chips Storage Silo for Pine, Cedar, Fir, Spruce, Hemlock, Teak, Rose, Oak, Maple, Mango, Cherry, Walnut Wood, Feed & Biomass Pellet Production Plant provide a safe, efficient material handling solution for wood pellet, wood chips and feed industry, we design and supply silos with flexibility to comply with varying specification for the safe storage of wood pellets and wood chips, capacity starts from 1.0 Tone to 1000 Tones

FULLY AUTOMATIC WOOD - FEED -BIOMASS PELLET MAKING MACHINE & TOWER PLANTS, MOBILE UNIT, CONTAINERIZED PLANT, CONVENTIONAL PLANT.

Simplicity Is The Soul Of Efficiency!

Fully Automatic Wood - Feed - Biomass Pellet Making Machine & Plant with minimal land requirement, Only 2 Operators/shift to run the plant, No Extra Building required and many more advantages.

BIOMASS RAW MATERIALS

Following raw materials suitable for Pelleting: Bagasse - Castor Seed Shell - Castor Stick - Coconut Wastes - Coffee Husk - Coir Pith - Corn Cobs - Corn Dental Stick - Cotton Stalk & Shell - Groundnut Shell - Lemon Grass - Mulberry Stick - Rice husk - Saw Dust - Sugar Cane Leaves - Sun Flower Stalk - Sweet Sorghum Stalk - Tobacco Waste - Black Wattle - Paddy Straw - Mustard Shell - Barks Wood - Wheat Straw - Soya Bean Husk - Jute Waste - Cashew Husk - Palm Husk - Bamboo Dust - Napier Grass - Forestry Waste - Mustard Stalk - Wood Chips - Rice Straw - Tea Waste - Sunflower Stalk – Agro Residue

Hydraulic Moving floor for Biomass Pellet Process and Boiler Feed System The hydraulic moving floor systems by PelletIndia.com are equipped with different carrier systems, depending on the task. At any operating stage, a wheel loader can travel the storage system for filling. The carriers of the push floor systems move directly on the concrete floor via steel rails which are encased in concrete. The racks of the push floor are moved forward and backward via a two-way hydraulic cylinder. Due to the special construction of the carriers, the material is transported in only one direction with precise discharge rate.

* Suitable to handle all kind of Biomass Materials with various density and shape.

* Recommended for Biomass Pellet Plant

* Fabricated with superior quality raw materials and standard bought out items (Gear Box, Motors, Belts & Accessories) from reputed suppliers only

* Robust and sturdy design

* High durability due to accurate design and robust construction

* Handling capacity up to 16000 M3/hr

* The solutions are adopted according to the ATEX rules for Hammer Mills.

* Occupies minimum space thereby optimizing space utilization

MOBILE PELLET PLANT  Capacity: 1-2 tph  Raw Materials: wood, sawdust, corn stalk, straw and other biomass materials.  Application: wood fuel pellets or animal feed pellets  Commended user: MOBILE farm managers or someone who has requirement on capacity 1-2 tph.

Why Choose MOBILE Pellet Plant? MOBILE pellet plant refers to the complete pellet plant has capacity 1-2 tph. As for the application, MOBILE pellet plant is used to make wood pellets or animal feed pellets. Generally, MOBILE pellet mill is the main equipment of MOBILE pellet plant, MOBILE ring die pellet mill available.

◆ Compared to MOBILE pellet mill: As well all know, MOBILE pellet mill is an ideal choice for home use. When do you choose MOBILE pellet plant instead of MOBILE pellet mill? If you just need a pellet machine for making full use of daily wastes and make biomass pellet for home use, MOBILE pellet mill will be more suitable. However, MOBILE pellet plant is designed for ones who have requirement on building a pelletizing plant with capacity 1-2 tph, or MOBILE pellet making factories on a tiny budget.

◆ Compared to mobile pellet plant: Mobile pellet plant is designed for pellet production with the delicate structure design. The necessary processing equipment is arranged in one piece of complete plant. Mobile pellet plant is more suitable for who has high requirement on automation. MOBILE pellet plant is more flexible to group different equipment according to unique needs.

◆ Compared to complete pellet plant: The main difference between MOBILE pellet plant and large-scale (conventional) pellet plant is the capacity. Complete pellet plant’s capacity reach 1-20 ton, it is applicable for large-scale pelletizing factory. However, MOBILE pellet plant is used to MOBILE-scale pellet production.

A conventional biomass pellet plant is a stationary facility designed for the large-scale production of biomass pellets. These plants typically use a fixed infrastructure and are equipped with various machinery for processing biomass feedstock into pellets. Here are some common uses and advantages of conventional biomass pellet plants:

Uses:

1. Power Generation:

• Conventional biomass pellet plants produce pellets that are often used as a renewable fuel source in biomass power plants. Biomass pellets are burned to generate heat and electricity.

2. Industrial Heating: • Biomass pellets produced in these plants can be used for industrial heating applications, providing a sustainable alternative to traditional fossil fuels.

3. Residential Heating: • Biomass pellets are commonly used in pellet stoves and boilers for residential heating, providing an eco-friendly and efficient heating solution.

4. Commercial Heating: • Large-scale biomass pellet production is suitable for commercial heating applications in institutions, schools, hospitals, and other facilities.

5. Co-Firing with Coal: • Biomass pellets can be co-fired with coal in conventional power plants, reducing greenhouse gas emissions and promoting the use of renewable energy.

6. Feedstock for Other Industries: • Biomass pellets can serve as feedstock for various industries, including those producing wood panels, pulp and paper, and other bio-based products.

7. Export: • Biomass pellets produced in conventional plants can be exported to countries with a demand for renewable energy sources.

8. Agricultural Residue Utilization: • These plants can process agricultural residues, such as crop straw and husks, converting them into valuable biomass pellets.

Advantages:

1. High Production Capacity: • Conventional biomass pellet plants are designed for large-scale production, making them suitable for meeting high-demand energy needs.

2. Economies of Scale: • The scale of production in these plants allows for economies of scale, reducing the cost per unit of biomass pellet produced.

3. Efficient Pelletization Process: • Equipped with advanced machinery, conventional pellet plants ensure an efficient pelletization process with high throughput and consistent pellet quality.

4. Consistent Pellet Quality: • The controlled environment of a stationary plant facilitates the production of biomass pellets with consistent quality, meeting industry standards.

5. Automation and Technology Integration: • Conventional biomass pellet plants often incorporate automation and advanced technology, optimizing the pelletization process and reducing manual labor.

6. Market Stability: • The large-scale production capacity of conventional plants contributes to market stability by ensuring a steady supply of biomass pellets.

7. Quality Control and Certification: • These plants can implement rigorous quality control measures and obtain certifications, ensuring that biomass pellets meet specific standards and regulations.

8. Long-Term Investment: • Conventional biomass pellet plants represent long-term investments that can contribute to sustainable energy production over an extended period.

9. Job Creation: • The operation and maintenance of large-scale biomass pellet plants create employment opportunities in the local community.

A boiler fuel feed system plays a crucial role in delivering the necessary fuel to the boiler for combustion. The efficiency and reliability of the fuel feed system are essential for optimal boiler performance. Here are some advantages associated with well-designed and well-maintained boiler fuel feed systems:

1. Steady and Controlled Fuel Supply: • A reliable fuel feed system ensures a steady and controlled supply of fuel to the boiler. This helps maintain a consistent combustion process, contributing to stable and efficient boiler operation.

2. Optimized Combustion: • The fuel feed system is designed to deliver the right amount of fuel at the proper rate, optimizing the combustion process. This results in better fuel efficiency and reduced emissions.

3. Improved Boiler Efficiency: • Efficient fuel delivery systems contribute to overall boiler efficiency by ensuring that the combustion process is well-regulated and that fuel is utilized effectively to produce heat.

4. Reduced Fuel Waste: • A well-designed fuel feed system minimizes fuel waste by delivering the precise amount of fuel needed for combustion. This is important for both cost savings and environmental considerations.

5. Automated Operation: • Many modern fuel feed systems are automated, allowing for hands-free operation. Automation ensures that the fuel feed is adjusted based on demand, load changes, and other factors, leading to optimal performance.

6. Compatibility with Various Fuel Types: • Versatile fuel feed systems are designed to handle a variety of fuel types, such as coal, biomass, oil, or gas. This flexibility allows boilers to adapt to different energy sources based on availability and cost considerations.

7. Minimized Downtime: • Reliable fuel feed systems help minimize downtime by preventing interruptions in fuel supply. This is crucial for maintaining continuous boiler operation in industrial processes or heating systems.

8. Enhanced Safety: • Safety features integrated into fuel feed systems, such as flame monitoring and fuel shut-off mechanisms, contribute to the overall safety of boiler operation by preventing potential hazards.

9. Precise Fuel Metering: • Advanced fuel feed systems often include precise fuel metering devices, ensuring accurate measurement and control of the fuel flow rate. This precision is essential for achieving optimal combustion conditions.

10. Ease of Maintenance: • Well-designed fuel feed systems are constructed with ease of maintenance in mind. This includes features such as accessible components, easy cleaning, and regular inspection points, facilitating routine maintenance tasks.

11. Adaptability to Boiler Load Changes: • The fuel feed system is designed to adapt to changes in boiler load. This flexibility ensures that the fuel supply matches the varying demand, maintaining efficiency during load fluctuations.

12. Integration with Boiler Controls: • Integration with boiler controls allows for seamless coordination between the fuel feed system and other components of the boiler, optimizing overall system performance.

13. Environmental Compliance: • Efficient fuel feed systems contribute to environmental compliance by ensuring that combustion processes are well-regulated, resulting in lower emissions and reduced environmental impact.

The advantages of a boiler fuel feed system contribute to the overall reliability, efficiency, and safety of boiler operations. Regular inspection, maintenance, and adherence to best practices are crucial for ensuring the continued effectiveness of the fuel feed system.

RDF/SFR/RPF pellets and briquettes are all related to waste management and renewable energy. While they share some similarities, they also have distinct characteristics:

RDF:

• Stands for Refuse Derived Fuel.

• Made from processed municipal solid waste (MSW) such as plastic, paper, textiles, and wood.

• Processed by removing non-combustible materials like metal and glass.

• Can be compressed into pellets or briquettes for easier handling and transportation.

• Used as a fuel source in power plants, cement kilns, and other industrial applications.

SFR:

• Stands for Solid Fuel Recovered.

• Similar to RDF, but with a higher calorific value due to further processing and separation of combustible materials.

• Comprises mainly of paper, plastic, and wood waste. • Used primarily in industrial boilers and power plants.

RPF:

• Stands for Refuse Paper Fuel.

• Specifically made from processed paper waste.

• Has a higher energy density compared to RDF and SFR.

• Used in power plants and industrial boilers, often blended with other fuels.

Pellets and Briquettes:

• Both are compressed forms of fuel made from various materials, including RDF, SFR, and RPF.

• Pellets: Smaller and cylindrical in shape.

• Briquettes: Larger and can be various shapes like cubes or logs.

• Both offer benefits like improved storage, handling, and burning efficiency compared to loose waste material.

Napier Grass Dewatering Press Technology for dewatering. As sustainability takes center stage in our energy landscape, efficient biomass dewatering is paramount. Our innovation promises to redefine this process, particularly with the versatile and abundant Napier grass.

1. Efficiency Redefined: Our dewatering press technology boasts unparalleled efficiency in removing moisture from Napier grass, optimizing the biomass for downstream processes.

2. Robust Design: Engineered for reliability, the dewatering press system ensures consistent performance even under demanding operational conditions.

3. Adaptability: Versatility is at the core of our technology. Whether you're dealing with small-scale operations or large-scale industrial applications, our system adapts to your unique requirements.

Capacity: 1 TPH to 10 TPH for Wood Biomass

Application: Designed for the separation of oversize material and offcuts of woods as well as the separation of oversize stones and foreign materials.

Features and Specifications

• Design:

o Heavy Duty Structural Steel Main Frame: Provides a robust framework to support the screen basket and drive mechanism, ensuring durability and longevity.

o Sub-frame Assemblies: Additional support to maintain structural integrity and reliability under heavy loads.

• Functionality:

o Loading Hopper: Raw material is discharged into the loading hopper.

o Screening Process: As the screen drum rotates, materials are screened. The finished materials pass through the screen and fall into the discharge hopper.

o Discharge Mechanism: Finished materials are conveyed to the Moving Floor by a Belt Conveyor.

o Handling Oversized Materials: Larger and oversized materials flow forward along the direction of the slop and are stacked for manual handling.

Operation Flow

1. Raw Material Discharge: Raw materials are discharged into the loading hopper.

2. Screen Drum Rotation: The screen drum rotates, causing the materials to be screened.

3. Separation of Materials: o Finished Materials: These pass through the screen and fall into the discharge hopper. o Oversized Materials: These flow forward along the slop direction and are manually handled.

4. Conveyance: Finished materials are conveyed to the Moving Floor by the Belt Conveyor for further processing or storage.

Key Advantages

• Efficient Screening: Capable of handling materials ranging from 1 TPH to 10 TPH, ensuring flexibility for various biomass processing needs.

• Robust Construction: The heavy-duty design ensures long-lasting performance and reliability.

• Easy Handling of Oversized Materials: The system effectively separates oversized materials, simplifying the manual handling process.

• Versatile Applications: Ideal for wood biomass processing, including the separation of wood offcuts, stones, and other foreign materials.

Capacity: 1 TPH to 20 TPH

Auger Conveyor designed for biomass materials, typically the following bulk materials would be handled: wood chips, sawdust, rice husk, wheat straw, bagasse, Napier grass, corn stalks, coconut husk and shell, coffee husk, peanut shells, cotton stalks, palm husk, forestry waste, mulberry sticks, sunflower stalks, bamboo dust, sugarcane leaves, and paddy straw.